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Digital Twins

Your machines are complex. Your experts are scarce. frontline.io turns any CAD file into fully interactive digital twin software. Ready for training, maintenance, and remote support. No 3D expertise needed. Live in under 4 minutes.

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<4 min

CAD conversion

200k

Parts Supported

30+

CAD formats

Zero

Coding Required

How it works

Your CAD file is all you need

Step 01

Upload

Open FastTrack Pro and drop in your CAD file. Any format. Any size. Processing takes under 4 minutes.

Step 02

Edit and publish

Your Digital Twin opens automatically in the Digital Twin Editor. Restructure assemblies, enrich metadata, set permissions. Publish when ready.

Step 03

Deploy everywhere

Your Digital Twin is live across PC, mobile AR, Microsoft HoloLens 2, and HMS SiNGRAY G2. No rebuilding for each device. No additional setup.

Engineered for industrial reality

Industrial environments do not tolerate approximations. frontline.io converts your CAD files into fully interactive digital twin solutions in under 4 minutes. No 3D specialists. No manual modeling. No performance loss.

High-fidelity rendering

Render over 200,000 individual parts with engineering-grade precision. No compromise on detail or scale.

Instant CAD conversion

Upload your CAD file. Get a fully interactive Digital Twin in under 4 minutes. No specialists required.

Full Digital Twin manipulation

See inside a machine without opening it. Remove panels digitally. Reveal internal components. Walk through a maintenance procedure on a 3D replica before anyone touches the real equipment.

Any machinery, any industry

If it has CAD files, frontline.io can turn it into a Digital Twin. Any machine. Any complexity.

Your machine. Inside the platform

A live 3D replica of your equipment. Built for training, remote support, and operations. It mirrors real-world behavior from day one and is ready for real work immediately.

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Digital Twin Editor

CAD files are built for engineers, not technicians. The Digital Twin Editor turns them into operational tools. Restructure assemblies, assign materials, enrich part metadata, and export your full Parts Catalog to Excel for bulk editing. No CAD expertise needed.

Exploded views of internal assemblies

Reveal internal structures instantly. Use the Slicer tool to cut through any assembly and expose internal components. Improve diagnostics, training, and field readiness without disassembling the real machine.

Digital Twins Recorder

Turn Digital Twins into living documentation. Capture walkthroughs and create training content directly from the model.

Role-based views

One Digital Twin. Every role. Each user sees exactly the parts and metadata relevant to their work. Nothing more.

Lightweight FDLT format

Keep Digital Twins fast and responsive even for the most complex assemblies. Fast to load. Smooth to use. Built for complex industrial assemblies.

Bookmarks

Configure any machine view exactly how you need it. Parts hidden, exploded, or isolated. Save it as a named bookmark and share it with your whole team instantly.

AI-powered
Digital Twin intelligence

Most teams spend weeks writing maintenance procedures by hand. frontline.io generates them automatically using AI workflow tools, directly from your CAD files and existing documents. Technicians get step-by-step guidance in real time, on the exact machine in front of them. Your Digital Twin does not just look like the real equipment. It works alongside the technician.

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From Digital Twin to execution

frontline.io connects Digital Twins to real-world workflows across the full equipment lifecycle. From first training to live field support.

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01

Training

Deliver immersive, hands-on training using interactive Digital Twins. Safe, repeatable simulations that reduce costs, accelerate technician readiness, and eliminate the need for physical training hardware.

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02

Remote Assist

Connect field technicians with remote experts through real-time 3D Digital Twin views, AR annotations, and screen sharing — resolving issues faster without anyone needing to be on-site.

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03

Operations

Guide technicians through step-by-step maintenance using Digital Twin-powered Interactive Flows. Reduce errors, standardize execution, and capture institutional knowledge before it walks out the door.

Cross-platform. Cross-reality. Cross-use-case

frontline.io is a unified cross-platform, cross-reality, and cross-use-case system for complex equipment. The same Digital Twin and the same workflows run across smartphones, PC, Microsoft HoloLens 2, HMS SiNGRAY G2, and supported AR and VR headsets. No rebuilding for each device.

Real results. Real machines. Real industries

Trusted by industrial leaders worldwide

“The content creation for HP — which was one of the most troublesome areas for scaling XR — has now become 5 times faster than any other solution. Thousands of HP team members and clients are now receiving advanced-level support and training.”

Ayush Jain, Leader, HP xRServices

5X

Faster content deployment vs. any other XR solution

100+

Vendors evaluated by HP before choosing frontline.io

70%

Improvement in remote troubleshooting efficiency

Frequently asked questions

See your CAD files become a Digital Twin. In minutes

Book a live demo and see how frontline.io turns complex CAD files into fully interactive digital twin software for training, maintenance, and remote support. No coding. No 3D expertise.

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